Subsea Maintenance Facility

Ports & Marine

BG&E provided full engineering design services for a Subsea Maintenance Facility (SMF) for a leading global natural resources production company.

The facility delivers specialist subsea services, including industry leading inspection, repair, and maintenance solutions for subsea modules and supporting infrastructure.

BG&E’s role

  • Feasibility
  • Seismic study and
  • Flood risk
  • Value
  • Inground services
  • Civil and structural
  • Building

The SMF features a pressurised main workshop with tight humidity and temperature control with 300 tonne lifting capacity – utilising four 75 tonne synchronised quad lifting gantry cranes. It also includes external campaign and storage areas (with a ground floor area of approximately 6000 square metres), along with administration facilities, tooling workshops, dangerous goods storage, and warehousing.

Structural facility design features include

  • Deep foundation solution to reduce installation costs and construction
  • Movement-resisting frame with a braced bay structure for an efficient combined lateral resistance
  • Prefabricated structural elements to maximise program efficiency and safe construction.
  • Full-height gable folding doors for SPMT and module
  • 300kPa main workshop loading capacity for stooling and jacking.
  • Optimised warehouse column for smart racking arrangement and flexible campaign

Civil facility design features include

  • Balanced cut and fill of site and flood risk consideration for platform level determination, including tidal storm surge
  • Efficient site planning for combined services network, parking, loading, and security zoning
  • Proficient layout of sewerage and drainage network including location and design of stormwater management system.
Location

Indonesia

South East Asia

Client

Undisclosed

Key Outcomes

Enabled heavy subsea module handling with 300 tonne lifting capacity and 300kPa workshop floor loading

Reduced program risk and cost with prefabricated elements, deep foundations and efficient structural framing

Delivered a purpose built facility with flood resilient design, climate controlled workspace and smart storage zones

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